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The Contact Clip, the Heart of the Mill-Max Receptacle

Range of Mill-Max Contacts
30 Contact Leaded

Inside every Mill-Max receptacle is a contact clip. A contact clip is a conductive, multi-finger, progressive die stamping. The contact fingers, also referred to as tines,  are the stamped beams which open, envelop, apply force to the mated pin. The finger tips are typically coined to maximize the finger tip surface area. These fingers allow the contact clip to engage, score and hold the mated pin making an electrical and gas tight connection at 3, 4 or 6 points of contact, depending on the selected contact.

Mill-Max currently offers 40 styles of contacts. This extensive family of contacts will accept round pins ranging from .008" to .102" diameter, as well as rectangular component leads and square wraposts, where the effective diameter is taken as the diagonal dimension of the lead. Receptacles with contact clips inserted in them are capable of 1,000 minimum insertion/extraction cycles for a broad range of applications. Mating pin size, shape and finish, along with application specific variables, will affect the life of a contact.

Many contacts are interchangeable within a given receptacle shell. Standard receptacles found in the catalog and on the website can be easily assembled with alternate contacts to suit special applications, for example: low insertion force or high operating temperature. A convenient contact selector chart has been organized by alternate contact groupings to help assist you in choosing the right contact for your application.

Contact GroupContact NumberAccepts
Minimum Pin
Diameter (Inches)
Accepts
Maximum Pin
Diameter (Inches)
Contact
Compliancy
Contact
Length (Inches)
Number of
Fingers
Contact
Material*
Current Rating (For 10°C )**
None04.008.013.003.0533BeCu2 Amps
None10.012.017.002.0606BeCu2 Amps
A09.015.018.002.0513BeCu3 Amps
A11.015.020.003.0753BeCu3 Amps
A21.015.022.004.0753BeCu3 Amps
A31.018.023.004.0624BeCu3 Amps
A05.015.022.004.0753BeCu3 Amps
A25.015.020.003.0753BeNi3 Amps
B12.015.022.003.0624BeCu3 Amps
B22.015.022.005.0626BeCu3 Amps
C30.015.025.005.0834BeCu3 Amps
C38.015.025.004.0834BeNi3 Amps
C32.015.026.009.0836BeCu3 Amps
C35.015.026.008.0836BeCu3 Amps
C43.015.026.008.0836BeCu3 Amps
K15.020.032.005.0846BeCu4.5 Amps
K19.020.032.003.0846BeCu4.5 Amps
D06.022.032.007.1134BeCu4.5 Amps
D26.022.032.005.1134BeNi4.5 Amps
D16.022.034.006.0836BeCu4.5 Amps
D47.025.037.011.0836BeCu4.5 Amps
D56.025.037.009.0836BeNi4.5 Amps
L18.037.043.004.0626BeCu8 Amps
L58.037.043.003.0626BeNi8 Amps
E36.022.042.022.1204BeCu8 Amps
E34.032.046.010.1204BeCu8 Amps
E49.032.046.006.1254BeCu8 Amps
E24.032.046.009.1204BeNi8 Amps
F02.040.050.006.0886BeCu8 Amps
F28.042.052.005.0886BeCu8 Amps
J42.059.063.004.1504BeCu20 Amps
J03.040.060.010.1504BeCu11.2 Amps
G23.045.065.008.1006BeCu11.2 Amps
G13.048.064.010.1274BeCu11.2 Amps
G33.048.064.008.1274BeNi11.2 Amps
H07.065.082.013.1504BeCu15 Amps
H27.065.082.012.1504BeNi15 Amps
H14.065.085.014.1504BeCu15 Amps
None08.084.102.011.1226BeCu18 Amps
None48.037.043TBD.0924BeCu20 Amps

 

*The standard material  of contact clips is beryllium copper 172 which is suitable for applications operating in a constant temperature environment under 150° C.  For applications operating in a temperature over 150° C we offer select clips in beryllium nickel.  Both materials are heat treated to achieve optimal spring characteristics & durability. 

**The current rating of a contact clip is a function of its material thickness and pin engagement surface area. Note, this current rating (for a 10° C temperature rise above ambient) is conservative since it rates an individual pin/receptacle pair in the free air. For all practical applications, the current rating will be higher because of the heat sinking ability of wires and circuit traces attached to the pin and receptacles and will depend on the specific application.

For more information on contact range, and proper design of pin length and diameter, read on for more.

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