Pre-Wired Crimp Termination Cable Assemblies

Mill-Max now offers pre-wired discrete pins as well as pre-wired connector assemblies. These small cable assemblies are crimped with our screw machined products to create a ready-made assembly. The UL1007 wire consists of 8” or 12” lengths with black or red PVC insulation and 7/32 stranding. Each contact is pre-crimped using an 8-point crimp tool ensuring proper retention is attained.

Pre-Wired Crimp Termination Cable Options

Pre-Wired Discrete (No Insulator) Spring-Loaded and Mating Target Cable Assemblies

These pre-wired solutions allow designers the freedom to arrange the pins to fit specific grid patterns and arrays without the need for special crimpers and labor-intensive assembly processes. The new pre-crimped spring-loaded, and pre-crimped target contacts are secured with 24 AWG stranded wires. 

When installing into insulators or boards, the wire is fed through the drilled hole, pulled through until the press-fit feature, and then pressed home on the shoulder to anchor the pin. The precision machined target contact and spring-loaded pins also include a positive stop to prevent pins from becoming dislodged if a pull force is applied to the wires after installation. The spring-loaded pins are rated for a maximum current of 6.5 amps (5.2 amps, de-rated); 20 milliohms max contact resistance; 60 grams of force at half stroke; .055” (1.4 mm) max travel and a mechanical life of up to 1 million cycles.

Pre-Wired Spring-Loaded Connectors and Mating Target Cable Assemblies