New from Mill-Max

42 A High-Current PCB Connectors: Pin Receptacles for Board and Wire

Maximum Current. Maximum Flexibility.

Our largest 6-finger contact ever: 42 A per contact and a .100" to .130" (2,54mm to 3,30mm) mating range, in five PCB and wire termination styles.

Mill-Max high-current receptacles with a 6-finger contact: open-bottom, closed-bottom, solder-tail, crimp and solder-cup styles
  • Brand new
  • 42 A per contact
  • .100" to .130" (2,54mm to 3,30mm) mating range
  • 5 termination styles
  • Custom connectors
  • Made in USA

Why designers choose it

More current, more pin range, more ways to build

A high-current PCB pin receptacle is a precision-machined socket that mounts on a circuit board or terminates to a wire and accepts a mating pin to carry power. Use one or many wherever your design needs power, or have Mill-Max build them into a complete custom connector with the insulator, spacing and hardware you need.

42 A

Per-contact current rating

Every receptacle is rated 42 A at a 30°C temperature rise, with a 20 percent derated rating of 33.6 A for design planning. The high-force, 6-finger beryllium copper contact minimizes constriction resistance and heat.

.030" (0,76mm)

Mating range, .100" to .130" (2,54mm to 3,30mm)

One receptacle accepts mating pins from .100" to .130" (2,54mm to 3,30mm). Use it when lead size is set by the application, when pins vary across a product line, or when tolerances are wide.

1 or many

Individual receptacles, your layout

Each receptacle is a stand-alone contact, not a position in a fixed housing. Use one or many, in any pattern and at any spacing your layout calls for, on boards, in panels or in cable assemblies.

5 + custom

Termination choice

Open-bottom, closed-bottom and solder-tail versions for the board, plus crimp and solder-cup versions for wire. We can also supply receptacles pre-crimped to wire, and custom shells, materials and plating thicknesses.

At a glance

42 A PCB power connector specs at a glance

42 Aper contact at 30°C temp. rise
.100"-.130"mating pin range (2,54mm to 3,30mm)
5termination styles: board and wire
6contact fingers, beryllium copper
1,000mating cycles minimum

Custom connectors

Need a custom power connector? We will build it around these receptacles.

Because every receptacle is a precision-machined part with a press-fit feature, Mill-Max can assemble them into a complete custom connector in house. Tell us what the connector has to do and we will design it with you.

Molded or machined insulators

Injection-molded insulators for production volumes, or insulators machined in house from FR-4 or G-30 polyimide (for extremely high temp applications) with no tooling charge and no minimum order. 3D-printed housings also available to help check form and fit at early design stages.

Your spacing, your pattern

Machined insulators, using in-house milling with tight positional tolerances, lets us match virtually any footprint or contact spacing, so the connector fits your design rather than the other way around.

Power and signal in one connector

Mix and match different receptacle sizes in the same insulator: these high-current receptacles for power alongside smaller receptacles for signal, plus alignment pins where you need them.

Threaded inserts

Add threaded inserts in the same assembly for secure fastening to printed circuit boards, housings or bulk heads.

Pre-crimped wire leads

Receptacles supplied crimped to wire and ready to install, so your team skips the crimping step.

Prototype to production

Prove the design in machined FR-4, then move to a molded insulator when volumes climb. Our engineers recommend the right route for your quantity and timeline.

Features and benefits

Built on our largest 6-finger contact ever

The new beryllium copper contact uses high force and multiple contact points to minimize constriction resistance and heat generation. The result is efficient high-current operation with reliable electrical and mechanical performance under shock and vibration.

Brand-new contact design

Our largest 6-finger contact ever, precision stamped from beryllium copper, heat treated and gold plated, then pressed into a precision-machined shell.

Ultra-low contact resistance

Low-level contact resistance averages 0.5 milliohms. Less heat at the point of contact means efficient energy transfer, stable voltage delivery and less risk of fretting corrosion and micro-arcing.

High contact force

High normal force compresses surface imperfections and breaks through films on the mating pin, minimizing constriction resistance and helping prevent the heat-and-relaxation cycle that leads to thermal runaway.

Reliable under shock and vibration

No electrical discontinuity over 1 µs at 50 g shock or 10 to 2,000 Hz, 20 G vibration, so power stays connected on mobile equipment, in industrial settings and in transportation.

30 µin gold over nickel

Gold plating on the contact provides conductivity, durability and environmental protection.

1,000 mating cycles minimum

Built for docking, service and test applications where connections are made and broken repeatedly.

Inside the receptacle and performance data

The contact is pressed into a precision-machined shell. Force and derating curves show typical values; request samples to evaluate in your application.

Contact and shell constructionContact length .180" (4,57mm), pressed into a machined shell. Custom shell designs welcome.Click image to enlarge
Insertion and extraction forceTypical force across the .100" to .130" (2,54mm to 3,30mm) operating range, measured with polished, bullet nosed steel gauge pins.Click image to enlarge
Current derating42 A base curve and 33.6 A derated curve based on a 30° C temperature rise above ambient.Click image to enlarge

Termination flexibility

Five board-to-board and wire-to-board termination styles

Open-bottom, closed-bottom and solder-tail through-hole versions for the board, plus crimp and solder-cup versions for wire. Every style shares the same 42 A, 6-finger contact and the same .100" to .130" (2,54mm to 3,30mm) mating range, so you can mix board-mounted and wire-terminated receptacles in one design.

Mill-Max 0361-0-15-80-60-27-10-0 open-bottom receptacle with 6-finger high-current contact

Series 0361

Open-Bottom Receptacle

0361-0-15-80-60-27-10-0

Open-bottom shell soldered into a plated through-hole in the PCB. The mating pin can pass through the board, which suits long or variable lead lengths.

Connection: Board-to-board, component-to-board

Mill-Max 0460-0-15-80-60-27-04-0 solder-tail receptacle with 6-finger high-current contact

Series 0460

Solder-Tail Receptacle

0460-0-15-80-60-27-04-0

A .080" (2,03mm) diameter solder tail mounts through-hole in the PCB, providing a secure solder joint while preserving critical board space.

Connection: Board-to-board, component-to-board

See all high-current pin receptacles

Specifications

Compare high-current PCB connector styles

Shared by all five styles

Every receptacle uses the same 6-finger contact, so these ratings apply across the family.

The contact

Contact
New 6-finger beryllium copper
Contact plating
30 µin gold over nickel
Accepts pin diameter
.100" to .130" (2,54mm to 3,30mm)

Electrical

Maximum current*
42 A at 30°C temp. rise
20% derated current
33.6 A
Contact resistance
10 mΩ max. (0.5 mΩ avg. low-level)

Mechanical and environmental

Mechanical life
1,000 cycles min.
Operating temperature
-55°C to +125°C
Shock / vibration
50 g / 10-2,000 Hz, 20 G, no discontinuity > 1 µs

Shell

Shell material
Brass alloy
Flange diameter (max.)
.187" (4,75mm)
RoHS
Compliant

What changes by style

Specification03610386046007360765
DescriptionOpen bottom, through-hole mountClosed bottom, through-hole mountSolder tail, through-hole mountWire termination, crimp styleWire termination, solder cup style
Connection typeBoard-to-board, component-to-boardBoard-to-board, component-to-boardBoard-to-board, component-to-boardCable-to-board, wire-to-wireCable-to-board, wire-to-wire
MountingSolder mount, plated through-holeSolder mount, plated through-holePress-fit in NPTH, or through-hole solder tailPress-fit in NPTH (barb)Press-fit in NPTH (knurl)
Mounting hole.174" (4,42mm).174" (4,42mm).084" (2,13mm) solder-tail hole.171" (4,34mm).171" (4,34mm)
TerminationNone (no tail)None (no tail)Solder tail, .080" (2,03mm) dia. x .250" (6,35mm) longCrimp, 10-12 AWGSolder cup, up to 10 AWG
Hole typeOpen bottomClosed bottomClosed bottomClosed bottomClosed bottom
Hole depth.250" (6,35mm).330" (8,38mm).330" (8,38mm).330" (8,38mm).330" (8,38mm)
Body length.200" (5,08mm).350" (8,89mm).400" (10,16mm) incl. flange.700" (17,78mm).750" (19,05mm)
Overall length.250" (6,35mm).400" (10,16mm)Body .400" (10,16mm) + tail .250" (6,35mm).750" (19,05mm).800" (20,32mm)
Shell platingTin over nickelTin over nickelTin over nickelGold over nickelTin over nickel
Product details0361 details0386 details0460 details0736 details0765 details

* At the maximum current rating, operating temperature is specified up to 120°C.

Not sure which high-current pin receptacle fits your design?

Applications

Where high-current PCB power connectors fit

Board-to-board, component-to-board, cable-to-board and wire-to-wire power connections across industrial, computing and mobility markets.

Industrial automation

Motor starters, heavy-duty heating elements

Robotics

Battery docking stations and battery management systems

Test and measurement

High-current test fixtures and interfaces

Power supplies

Compact board-level power interconnects

Data centers and IT equipment

Power distribution in servers and racks

Electric vehicles and e‑mobility

Battery and power connections

Off-grid power systems

Power-system cables

Lighting and medical imaging

Lighting modules and medical imaging equipment

Samples and ordering

Order samples and buy

Request samples from Mill-Max to evaluate in your design, or buy from our authorized distributors.

Sample requests need a Mill-Max account: Order Sample takes you to sign in, or create an account, then adds the part to your sample cart.

Part numberStyleSamples / buy
0361-0-15-80-60-27-10-0Open bottom, through-hole mount
0386-0-15-80-60-27-10-0Closed bottom, through-hole mount
0460-0-15-80-60-27-04-0Solder tail, through-hole mount
0736-0-19-15-60-27-10-0Wire termination, crimp style
0765-0-18-80-60-27-10-0Wire termination, solder cup style

Why Mill-Max

Precision-machined in Oyster Bay, NY since 1971

Mill-Max is a leading U.S. manufacturer of precision-machined interconnect components. Engineering, tooling, machining, stamping, plating, injection molding and assembly all happen in one vertically integrated facility, so tolerances, finishes and custom requests stay under one roof.

1971founded
USAmade in Oyster Bay, NY
RoHScompliant
200+high-speed turning machines on site

FAQ

Frequently asked questions

What is a high-current PCB connector?

A high-current PCB connector carries power, not just signal, between a circuit board and another board, component or wire. Mill-Max’s version is a precision-machined pin receptacle with a 6-finger beryllium copper contact, rated 42 A per contact at a 30°C temperature rise.

Who makes these 42 A high-current pin receptacles?

Mill-Max Mfg. Corp. designs and manufactures them in its vertically integrated facility in Oyster Bay, New York. Mill-Max has made precision-machined interconnect components since 1971.

How much current can a pin receptacle carry?

Each of these pin receptacles is rated 42 A at a 30°C temperature rise, with a 20 percent derated rating of 33.6 A for design planning. At the full 42 A rating, operating temperature is specified up to 120°C.

What mating pin sizes do they accept?

They accept mating pins from .100" to .130" (2,54mm to 3,30mm) in diameter, a .030" (0,76mm) range. That suits designs where lead size is set by the application or has wide tolerances.

Board-to-board vs wire-to-board power connectors: which style do I need?

For board-to-board or component-to-board connections, use the PCB-mount styles: open bottom (0361), closed bottom (0386) or solder tail (0460). For wire-to-board or wire-to-wire connections, use crimp for 10 to 12 AWG (0736) or solder cup up to 10 AWG (0765).

How many mating cycles are they rated for?

At least 1,000 mating cycles. They also show no electrical discontinuity over 1 µs at 50 g shock or 10 to 2,000 Hz, 20 G vibration.

What is the contact resistance?

Low-level contact resistance averages 0.5 milliohms, with a 10 milliohm maximum. The high-force 6-finger contact minimizes constriction resistance and heat.

Can these receptacles carry signal as well as power?

They can, but they are designed for power. For connectors that need both, Mill-Max can combine these 42 A receptacles with smaller signal receptacles in one custom insulator.

Can Mill-Max build these into a custom power connector?

Yes. Mill-Max can mold the insulator or machine it from FR-4 or G-30 polyimide with no tooling charge and no minimum order. It can also set custom spacing and patterns, add threaded inserts, and supply receptacles pre-crimped to wire.

How do I get samples?

Use Order Sample in the ordering table. Requests need a free Mill-Max account. Stocked parts can also be bought from DigiKey and Mouser.

Custom capabilities

Let's build your high-current connection

Start with five standard terminations, add pre-crimped wire, or have us build the receptacles into a custom connector. Tell us your current, mating pin and layout requirements and our engineers will help you get there.

Prefer to talk? Call Mill-Max at +1 516-922-6000, Monday to Friday, 8 AM to 5 PM New York time (US Eastern).