New from Mill-Max

42 A High-Current Pin Receptacle Interconnects

Maximum Current. Maximum Flexibility.

Our largest 6-finger contact ever: 42 A per contact and a .100" to .130" mating range, in five termination styles. Use them as individual pin receptacles on the PCB or wire, or let Mill-Max build them into a custom connector for you.

These are more than higher-amperage receptacles. Place one or many wherever your design needs power, mate them with pins anywhere from .100" to .130" in diameter, and terminate them to a PCB or a wire. When you need a complete connector, we mold or machine the insulator, set the spacing and pattern, and add the hardware.

  • Brand new
  • 42 A per contact
  • .100" to .130" mating range
  • 5 termination styles
  • Custom connectors
  • Made in USA
Mill-Max high-current receptacles with a 6-finger contact: open-bottom, closed-bottom, solder-tail, crimp and solder-cup styles

Why designers choose it

More current, more pin range, more ways to build

Most power connectors lock you into one housing, one pin size and one termination. These receptacles work the other way around: they adapt to your pins, your layout and your design.

42 A

Per-contact current rating

Every receptacle is rated 42 A at a 30°C temperature rise, with a 20 percent derated rating of 33.6 A for design planning. The high-force, 6-finger beryllium copper contact minimizes constriction resistance and heat.

.030"

Mating range, .100" to .130"

One receptacle accepts mating pins from .100" to .130" (2,54mm to 3,30mm). Use it when lead size is set by the application, when pins vary across a product line, or when tolerances are wide.

1 or many

Individual receptacles, your layout

Each receptacle is a stand-alone contact, not a position in a fixed housing. Use one or many, in any pattern and at any spacing your layout calls for, on boards, in panels or in cable assemblies.

5 + custom

Termination choice

Open-bottom, closed-bottom and solder-tail versions for the board, plus crimp and solder-cup versions for wire. We can also supply receptacles pre-crimped to wire, and custom shells, materials and plating thicknesses.

At a glance

42 A pin receptacle specs at a glance

42 Aper contact at 30°C temp. rise
.100"-.130"mating pin range (2,54-3,30mm)
5termination styles: board and wire
6contact fingers, beryllium copper
1,000mating cycles minimum

Custom connectors

Need a connector? We will build it around these receptacles.

Because every receptacle is a precision-machined part with a press-fit feature, Mill-Max can assemble them into a complete custom connector in house. Tell us what the connector has to do and we will design it with you.

Molded or machined insulators

Injection-molded insulators for production volumes, or insulators machined in house from FR-4 or G-30 polyimide (for extremely high temp applications) with no tooling charge and no minimum order. 3D-printed housings also available to help check form and fit at early design stages.

Your spacing, your pattern

Machined insulators, using in-house milling with tight positional tolerances, lets us match virtually any footprint or contact spacing, so the connector fits your design rather than the other way around.

Power and signal in one connector

Mix and match different receptacle sizes in the same insulator: these high-current receptacles for power alongside smaller receptacles for signal, plus alignment pins where you need them.

Threaded inserts

Add threaded inserts in the same assembly for secure fastening to printed circuit boards, housings or bulk heads.

Pre-crimped wire leads

Receptacles supplied crimped to wire and ready to install, so your team skips the crimping step.

Prototype to production

Prove the design in machined FR-4, then move to a molded insulator when volumes climb. Our engineers recommend the right route for your quantity and timeline.

Features and benefits

Built on our largest 6-finger contact ever

The new beryllium copper contact uses high force and multiple contact points to minimize constriction resistance and heat generation. The result is efficient high-current operation with reliable electrical and mechanical performance under shock and vibration.

Brand-new contact design

Our largest 6-finger contact ever, precision stamped from beryllium copper, heat treated and gold plated, then pressed into a precision-machined shell.

Ultra-low contact resistance

Low-level contact resistance averages 0.5 milliohms. Less heat at the point of contact means efficient energy transfer, stable voltage delivery and less risk of fretting corrosion and micro-arcing.

High contact force

High normal force compresses surface imperfections and breaks through films on the mating pin, minimizing constriction resistance and helping prevent the heat-and-relaxation cycle that leads to thermal runaway.

Reliable under shock and vibration

No electrical discontinuity over 1 µs at 50 g shock or 10 to 2,000 Hz, 20 G vibration, so power stays connected on mobile equipment, in industrial settings and in transportation.

30 µin gold over nickel

Gold plating on the contact provides conductivity, durability and environmental protection.

1,000 mating cycles minimum

Built for docking, service and test applications where connections are made and broken repeatedly.

Inside the receptacle and performance data

The contact is pressed into a precision-machined shell. Force and derating curves show typical values; request samples to evaluate in your application.

Contact and shell constructionContact length .180" (4,57mm), pressed into a machined shell. Custom shell designs welcome.Click image to enlarge
Insertion and extraction forceTypical force across the .100" to .130" operating range, measured with polished, bullet nosed steel gauge pins.Click image to enlarge
Current derating42 A base curve and 33.6 A derated curve based on a 30° C temperature rise above ambient.Click image to enlarge

Termination flexibility

Five PCB and wire termination styles

Open-bottom, closed-bottom and solder-tail through-hole versions for the board, plus crimp and solder-cup versions for wire. Every style shares the same 42 A, 6-finger contact and the same .100" to .130" mating range, so you can mix board-mounted and wire-terminated receptacles in one design.

Mill-Max 0361-0-15-80-60-27-10-0 open-bottom receptacle with 6-finger high-current contact

Series 0361

Open-Bottom Receptacle

0361-0-15-80-60-27-10-0

Open-bottom shell soldered into a plated through-hole in the PCB. The mating pin can pass through the board, which suits long or variable lead lengths.

Connection: Board-to-board, component-to-board

Mill-Max 0460-0-15-80-60-27-04-0 solder-tail receptacle with 6-finger high-current contact

Series 0460

Solder-Tail Receptacle

0460-0-15-80-60-27-04-0

A .080" (2,03mm) diameter solder tail mounts through-hole in the PCB, providing a secure solder joint while preserving critical board space.

Connection: Board-to-board, component-to-board

See all receptacles with this contact

Specifications

Compare high-current pin receptacle styles

Shared by all five styles

Every receptacle uses the same 6-finger contact, so these ratings apply across the family.

The contact

Contact
New 6-finger beryllium copper
Contact plating
30 µin gold over nickel
Accepts pin diameter
.100" to .130" (2,54mm to 3,30mm)

Electrical

Maximum current*
42 A at 30°C temp. rise
20% derated current
33.6 A
Contact resistance
10 mΩ max. (0.5 mΩ avg. low-level)

Mechanical and environmental

Mechanical life
1,000 cycles min.
Operating temperature
-55°C to +125°C
Shock / vibration
50 g / 10-2,000 Hz, 20 G, no discontinuity > 1 µs

Shell

Shell material
Brass alloy
Flange diameter (max.)
.187" (4,75mm)
RoHS
Compliant

What changes by style

Specification03610386046007360765
DescriptionOpen bottom, through-hole mountClosed bottom, through-hole mountSolder tail, through-hole mountWire termination, crimp styleWire termination, solder cup style
Connection typeBoard-to-board, component-to-boardBoard-to-board, component-to-boardBoard-to-board, component-to-boardCable-to-board, wire-to-wireCable-to-board, wire-to-wire
MountingSolder mount, plated through-holeSolder mount, plated through-holePress-fit in NPTH, or through-hole solder tailPress-fit in NPTH (barb)Press-fit in NPTH (knurl)
Mounting hole.174" (4,42mm).174" (4,42mm).084" (2,13mm) solder-tail hole.171" (4,34mm).171" (4,34mm)
TerminationNone (no tail)None (no tail)Solder tail, .080" dia. x .250" longCrimp, 10-12 AWGSolder cup, up to 10 AWG
Hole typeOpen bottomClosed bottomClosed bottomClosed bottomClosed bottom
Hole depth.250" (6,35mm).330" (8,38mm).330" (8,38mm).330" (8,38mm).330" (8,38mm)
Body length.200" (5,08mm).350" (8,89mm).400" (10,16mm) incl. flange.700" (17,78mm).750" (19,05mm)
Overall length.250" (6,35mm).400" (10,16mm)Body .400" (10,16mm) + tail .250" (6,35mm).750" (19,05mm).800" (20,32mm)
Shell platingTin over nickelTin over nickelTin over nickelGold over nickelTin over nickel
Product details0361 details0386 details0460 details0736 details0765 details

* At the maximum current rating, operating temperature is specified up to 120°C.

Applications

Where high-current interconnects fit

Board-to-board, component-to-board, cable-to-board and wire-to-wire power connections across industrial, computing and mobility markets.

Industrial automation

Motor starters, heavy-duty heating elements

Robotics

Battery docking stations and battery management systems

Test and measurement

High-current test fixtures and interfaces

Power supplies

Compact board-level power interconnects

Data centers and IT equipment

Power distribution in servers and racks

Electric vehicles and e‑mobility

Battery and power connections

Off-grid power systems

Power-system cables

Lighting and medical imaging

Lighting modules and medical imaging equipment

Samples and ordering

Order samples and buy

Request samples from Mill-Max to evaluate in your design, or buy from our authorized distributors.

Sample requests need a Mill-Max account: Order Sample takes you to sign in, or create an account, then adds the part to your sample cart.

Part numberStyleSamples / buy
0361-0-15-80-60-27-10-0Open bottom, through-hole mount
0386-0-15-80-60-27-10-0Closed bottom, through-hole mount
0460-0-15-80-60-27-04-0Solder tail, through-hole mount
0736-0-19-15-60-27-10-0Wire termination, crimp style
0765-0-18-80-60-27-10-0Wire termination, solder cup style

Why Mill-Max

Precision-machined in Oyster Bay, NY since 1971

Mill-Max is a leading U.S. manufacturer of precision-machined interconnect components. Engineering, tooling, machining, stamping, plating, injection molding and assembly all happen in one vertically integrated facility, so tolerances, finishes and custom requests stay under one roof.

1971founded
USAmade in Oyster Bay, NY
RoHScompliant
200+high-speed turning machines on site

FAQ

Frequently asked questions

What makes these more than high-current receptacles?

They combine a 42 A per-contact rating with a .100" to .130" mating range and five termination styles, and each receptacle is a stand-alone contact. You choose the pin size, position count, layout and termination instead of designing around a fixed connector, and Mill-Max can build them into a custom connector when you need one.

Can Mill-Max build these receptacles into a custom connector?

Yes. We can mold the insulator or machine it from FR-4, set the spacing and pattern, mix different receptacle sizes for power and signal in one connector, and add threaded inserts. Receptacles can also be supplied pre-crimped to wire.

How much current can each contact carry?

Each receptacle is rated for 42 amps at a 30°C temperature rise. At that maximum rating, operating temperature is specified up to 120°C. A 20 percent derated rating of 33.6 amps is also provided for design planning.

What mating pin sizes do these receptacles accept?

They accept mating pins from .100" to .130" (2,54mm to 3,30mm) in diameter, a .030" range. That gives designers flexibility when mating-lead size is application-driven or subject to wide tolerances.

Can I use the receptacles individually?

Yes. Each pin receptacle is an individual interconnect rather than a position inside a fixed connector housing. Mount it on a PCB or terminate it to wire. You place as many as the design needs, in the pattern and at the spacing your layout calls for.

Which termination styles are available?

Five styles. Three mount on the PCB: open-bottom through-hole (0361), closed-bottom through-hole (0386) and solder-tail through-hole (0460). Two terminate to wire: crimp for 10 to 12 AWG (0736) and solder cup up to 10 AWG (0765).

How many mating cycles are the receptacles rated for?

They are rated for a minimum of 1,000 mating cycles. Mating pin size, shape and finish, along with other application variables, affect contact life.

Can Mill-Max customize these receptacles?

Yes. Custom shell configurations, materials and plating thicknesses are available. Contact Mill-Max Technical Services to discuss your design requirements.

Custom capabilities

Let's build your high-current connection

Start with five standard terminations, add pre-crimped wire, or have us build the receptacles into a custom connector. Tell us your current, mating pin and layout requirements and our engineers will help you get there.